AcuRite 00607 Spécifications Page 57
- Page / 224
- Table des matières
- MARQUE LIVRES
Noté. / 5. Basé sur avis des utilisateurs
Southwestern Industries, Inc.
ProtoTRAK
SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual
53
3.5.1.1 Spindle Stalls or Turns-Off During Machining (For Machine
with the Optional Spindle Control Drive)
During machining, the spindle turns off and loses power. First check incoming voltage
and connections.
Possible Cause
Check This
Machine Tool and Setup problem Check the type of material being cut, type and size of
cutting tool, RPM, and Feed rate. Also check the
condition of the cutter to verify that the cutter is not
dull. See Machine Tool & Setup Section 4.1
Drive Belt in the head is slipping Check the alignment, condition, and tension of the
Drive Belt.
Cut more than the machine is capable Check width and depth of cut
Spindle Drive Thermal Overload Relay
has tripped
IOUT - Current Out (located on the Spindle Drive)
cannot exceed 12.75A for K2/K3 and 21A for K4 for
more than a few minutes. When the Overload Relay is
tripped, an "oL1" error occurs shutting off the Spindle
Drive. The harder the Spindle Motor works trying to
make heavy cuts, the more current the Spindle Motor
utilizes. This can be caused by a cut so large that it
exceeds the machine capability, or a problem with the
spindle motor or AC drive.
Spindle Drive parameters are not
correct
May need to re-download the Spindle Drive
parameters. Contact Customer Service for assistance.
Spindle Run Command not reaching AC
Drive
Verify Spindle Run LED is on Spindle Control Board.
3.5.2 Spindle Motor Hums or Will Not Run
If the spindle will not run, you must ensure that 110V power is reaching the spindle
motor contactors in the electrics box. Check your 110V power across terminals
wire 3 and ground. If power is not reaching the electrical cabinet but is reaching the
cable breakout box, most likely a relay has failed in the cable breakout box. The cable
breakout box will need to be replaced. This relay is in series with the 110V power in the
E-stop circuit. See Section 3.3.11. If power has reached the electrical box, use the
schematic in Section 4.8 to see how the power is routed.
If the spindle motor makes a constant humming noise during operation, check
the 3-phase power to the machine by checking line to line.
Possible Cause Check This
Wrong voltage
Check the 220V/440V voltage to the machine
Poor wiring connections Check all the wiring connections to the electric’s box.
Defective cables or poor cable
connections
Check all cable connections
Spindle Motor is bad Check the resistance of the Spindle Motor windings on the Spindle
Motor between L1 & L2, L2 & L3, and L1 & L3, using an
Ohmmeter. The resistance should range from ".7 to 1.2 Ohm" for
- ProtoTRAK 1
- K2, K3, K4 & 1
- Retrofit 1
- Fax 310.764.2668 2
- Fax 310.886.8029 2
- Table of Contents 3
- 1.0 Safety 6
- 1.3 Safety Precautions 8
- 2.0 Installation 11
- 2.2 Uncrating 13
- 2.5 Machine Specifications 15
- 2.9 Cleaning 21
- Placement of Levels 22
- 2.11 Electrical Connection 23
- Not for retrofit 24
- Figure 8 24
- Figure 9 25
- Figure 9-1 26
- Figure 11 29
- Transformer Option Schematic 29
- 2.14 Cable Interconnections 31
- Figure 14 33
- Pendant - Right Side 33
- P/N: 24000-1 33
- Figure 15 34
- Cable Connection Diagram 34
- Non-Spindle Control 34
- Figure 16 36
- 2.15 Lubrication 37
- 2.15.2 Head Lubrication 39
- • X = 1.318 40
- • Y = 1.318 40
- Figure 18 41
- Euclid Block 41
- 3.1.1 Poor Finish 42
- 3.1.2 Circles Out of Round 43
- 3.2.1 Run Away Axis 45
- 3.2.2 Slow Down Axis 46
- 3.2.3 Axis Will Not Jog 46
- 3.2.5 Vibration in Motion 47
- 3.2.6 Searching Axis 48
- 3.3.1 Display Blanks 49
- 3.3.3 Keyboard Lockup 49
- 3.3.4 Fault X or Y 49
- 3.3.8 System Shuts Off 51
- Machines Only) 52
- Direction 56
- 3.5.4 Head Noise 59
- 4.0 Diagnostics 61
- 4.1.3 Lubrication 62
- 4.1.4 Machining Set-Up 62
- 4.1.4.1 Spindle Speeds 63
- 4.1.4.2 Feedrates 63
- 4.4 Motor Diagnostics 66
- 4.5 Servo Driver 67
- 4.6 Glass Scales 68
- 4.7 TRAK Sensors 69
- 4.8 Electrical 71
- 4.8.4 Cable Connections 72
- Figure 19 73
- Electrical Box Schematic 73
- Figure 20 75
- Figure 21 76
- LEDs on Spindle 76
- Control Board 76
- 4.9 Service Codes 77
- 4.9.1 Software Codes 77
- 4.9.2 Machine Set-up Codes 78
- 4.9.3 Diagnostic Codes 81
- & Maintenance 84
- Figure 22 85
- Figure 23 86
- Figure 24 88
- Flash Disk Replacement 88
- Flash Disk Parts List 88
- Flask Disk Replacement 88
- 5.1.6 TRAK Sensor 89
- Figure 25 90
- M5 Base Mounting 90
- Figure 26 91
- TRAK Sensor Mounting 91
- Figure 27 92
- K Mill Sensor Assembly 92
- Z-Axis Glass Scale Assembly 95
- Figure 29 96
- Glass Scale Alignment 96
- 5.1.8 Power Drawbar 97
- Figure 30 98
- Power Drawbar Assembly 98
- Figure 31 100
- X-Axis Drive Assembly 100
- Figure 33 105
- Spindle Motor Wiring 105
- Figure 36 107
- Figure 37 109
- Figure 38 110
- 5.2 Maintenance 111
- Figure 39 111
- Table Gib Adjustment 111
- Figure 40 112
- Table Gib Screw 112
- Figure 42 114
- Figure 43 115
- Calibration Set-Up 115
- 5.2.3.2 Tramming the Head 117
- Side-to-Side Alignment 117
- Back to Front Adjustment 118
- 5.2.4 Limit Switch Option 119
- 6.0 Retrofit Installation 121
- 7.0 Installation Procedures 123
- X-Axis Ball Screw 125
- Figure 51 127
- Figure 55 133
- Figure 56 136
- X Motor Mounting 136
- Figure 58 141
- Z-Axis Glass Scale Assembly 141
- Figure 59 142
- X Bracket Installation 142
- Figure 60 143
- Y Bracket Installation 143
- Figure 61 144
- 148
- 7.9 System Interconnection 150
- Figure 66 151
- Figure 68 156
- & Covers Assembly 156
- Figure 68-1 158
- Ball Screw Module 158
- P/N 24250 158
- Parts List Ball Screw Module 159
- 8.4 Lagun Z Axis Cutout 160
- Figure 69 160
- 9.2 Warranty 161
- 9.3 Replacements 163
- Figure 100 164
- Figure 104 169
- Pulley Pinion Sub-Assembly 169
- P/N: 20697-4 169
- Figure 105 170
- Lower Vari-Disc Sub-Assembly 170
- P/N: 20697-5 170
- Figure 106 172
- Upper Vari-Disc Sub-Assembly 172
- P/N: 20697-6 172
- Figure 109 176
- Bottom Housing Assembly 176
- Figure 110 180
- P/N: 20698-1 180
- Parts List 192
- Head Top Assembly - 24692 192
- Figure 120 194
- Hi-Low Shift Clutch 194
- Sub-Assembly 194
- P/N: 20778-2 194
- Figure 121 196
- Hi-Low Shift 196
- P/N: 20778-3 196
- Figure 125 202
- Speed Change Handwheel 202
- P/N: 20778-7 202
- Figure 127 204
- Lower Head Assembly 204
- Figure 128 208
- Worm Gear Cradle 208
- P/N: 20779-1 208
- Figure 134 214
- K2/K3 Base Machine P/N 20785 214
- Figure 135 218
- K4 Base Machine P/N 26900 218
- Parts List - K4 Base Machine 219
- Figure 136 221
- P/N: 23470-220 or 23470-440 221
- Figure 137 222
- P/N 23470-220 or 23470-440 222
- TRAK Warranty Policy 224
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